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Predictive Modeling of Machining Parameters in Photochemical Machining of Stainless Steel-304 using Artificial Neural Network and Regression Analysis
Devendra Agrawal , Dinesh Kamble , Nitin Ambhore
Abstract
Optimum process parameters combination showed photochemical machining (PCM) is one of the best micromachining process for machining of difficult-to-cut materials. For the machining of Stainless Steel-304, ferric chloride is utilized as an etchant. The aim of this study is to look into the possibilities of using Artificial Neural Networks (ANN) and Regression Analysis (RA) in the Photochemical Machining process and look into the possibilities of using Artificial Neural Networks (ANN) and Regression Analysis (RA) in PCM. A Full factorial (L27) Taguchi method is worked out with machining parameters (temperature, time of etching and etchant concentration) on the predominant micromachining criteria such as Material Removal Rate (MRR), Undercut (Uc) Surface roughness (Ra), and Etch Factor (EF). Based on the observations, Regression models are derived with an acceptable degree of correlation between experimental and regression values. In addition, the ANN model with three inputs and one output node, as well as a hidden layer, in architecture is employed. To predict response parameters, a Feed Forward Back Propagation Network (FFBPN) is used. The network training is carried out to validate the performance of experimental and predicted values of all sets of experiments with Coefficient of Performance (R2) and Mean Square Error (MSE). The findings of the research are critically reviewed and reported.

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ISSN(P) 2350-0174

ISSN(O) 2456-2378

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